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Lumber Chipping Device ESC,EHC Series

KAMACHO's recycling technologies transform wasted lumber into valuable resources.

KAMACHO's recycling technologies enable our limited lumber resources to be reused.
Waste lumber is securely processed at high efficiency, and then crushed to transform it into reusable fuels and secondary products. It is a recycling system for the future that enables both the lumber recycling businesses and environmental conservation to be realized.

Lumber chipping device

Example of a lumber recycling system

Lumber Recycling Systems

Lumber Recycling Systems

Renewed resources: Currently in the spotlight, wood biomass usage

Fossil fuels have been created over several hundred million years. Examples include coal that was made from plants from prehistoric times and petroleum made from the remains of plankton and seaweed that accumulated on the sea bed. Once consumed, these fuels can not be replenished in the rest of human history. Also notable is that CO2 concentration in the atmosphere has risen. The most effective measure for preventing global warming is to stop using fossil fuels. On the other hand, biomass fuels are made from plants that are replenished in a relatively short period of time. The carbon contained in CO2 circulates in the ground and atmosphere, without increasing the total amount of CO2. In this regard, wood thinned from forests, wood building material waste and other waste lumber whose recycling is at issue can be used in large quantities as an alternative fuel for boilers and gas power generation if separated from foreign materials, crushed, and processed in other ways. For this reason, these materials have gathered much attention.

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Twin Cutters (ESC Series)

Lumber is crushed powerfully with the unique twin cutter. Chips are made uniform through the screening method.

Various types of wasted lumber are crushed into chips for different ways of reuse.

Various types of wasted lumber are crushed into chips for different ways of reuse.

Automatic reversal function saves labor

Even when the materials being crushed get clogged and the crusher stops due to an excessive load, the automatic reversal function clears the equipment to re-start crushing.

*Each motor is controlled independently.

Automatic reversal function saves labor

Large hopper that can easily accommodate large-sized lumber

A large hopper has been used so that large materials such as waste palettes can be thrown in as is. Processing can be done efficiently and safely.

Large hopper that can easily accommodate large-sized lumber

Twin cutter & screens

The twin cutter using our unique technology powerfully draws in and crushes lumber. The size of chips can be made uniform by setting the size of the openings in the screen.

Twin cutter & screens

Economic advantages

Each blade is replaced separately and rotary blades that can be used on either side have been employed. The costs and labor for replacement and the amount of consumables, which are enormous for the conventional disc blade systems, can be significantly reduced.

*The fixed blades cannot be used on both sides.

Comparison of economic advantages when replacing rotary blades

  Conventional disc blade system Our equipment
Amount of time needed 2-3 days/disc 10-15 min/blade
Work description The main unit is disassembled
(Heavy equipment is needed)
No disassembly (Only tools are needed)
Replacement costs Large-scale disassembly
Costly replacement blade
Only replacement blade needs to be purchased
(One blade can be used on either side)

Rotary blade replacement method

1.Stop the equipment, and bring the rotary blade to be replaced to the top.

1.Stop the equipment, and bring the rotary blade to be replaced to the top.

2.Remove the hexagonal bolts of the rotary blade, and rotate the blade 180 degrees.

2.Remove the hexagonal bolts of the rotary blade, and rotate the blade 180 degrees.

3. Attach the rotary blade with the hexagonal bolts again, and the replacement procedures are complete.

3. Attach the rotary blade with the hexagonal bolts again, and the replacement procedures are complete.

Specifications

ESC-452HG ESC-302H ESC-152H
Dimensions of crushing chamber (mm) 2,000×950 1,600×950 1,600×950
Power (kW) 45kW×2 30kW×2 15kW×2
Power source Tri-phase 400V or 200V Tri-phase 400V or 200V Tri-phase 400V or 200V
Number of rotary blades (sheets) 60 48 48
Discharge screen (sheets) Made of steel plates 10 Made of steel plates 8 Made of steel plates 8
Total weight of main unit (tons) 13.0 9.9 9.6

External drawings

External drawings

Dimensions

  ESC-452HG ESC-302H ESC-152H
A 3,040 3,040 2,760
B 2,340 2,330 2,080
C 2,000 1,600 1,600
D 960 950 950
E 600 600 600
F 2,980 2,980 2,820
G 3,600 3,600 3,390
H 8,450 6,560 6,460

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Hammering Crusher (EHC Series)

Lumber is powerfully crushed using a high-speed hammer. The chip size can be adjusted by replacing the screen.

Initially crushed chips are granulated further.

Initially crushed chips are granulated further.

High-performance hammer

The replaceable hammers can be used on either side, which makes them economical. The pins for fixing the hammers can be removed and attached easily with a slide hammer.

High-performance hammer

Easy screen replacement

The equipment may be set to the desired chip size by replacing the screen. Divided screens make internal inspection and other maintenance easier.

Easy screen replacement

Equipped with remote control for maintenance

The shield for maintenance may be opened and closed by the switch on remote control. Safe operation is possible while observing the equipment motion.

Equipped with remote control for maintenance

Specifications

  EHC-750
Materials to be crushed (mm) Up to about 200 long and ø20
Power (kW) 75
Power source Tri-phase 400V or 200V
Crushing hammers (sheets) Made of steel alloy (100)
Discharge screen (sheets) Made of steel plates 4
Total weight of main unit (tons) 5
  • Safety devices: emergency halting device, excessive load prevention device
  • Options: throw-in hopper, discharge chute, belt conveyer, pneumatic transfer device, magnetic sorter, dust collector

*The processing capacity differs according to the material to be processed. Please consult us when considering our products.

External drawings

External drawings

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