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Automatic Packaging System
- High-Speed Automatic Packaging System HAP-500
- Section Details
- Automatic Packaging System HAP-250
- Automatic Packaging System Compact Type HAP-150
High-Speed Automatic Packaging System HAP-500
Features
- High-performance rotational method
- Primary, secondary, and tertiary filling, deaeration, and bag supply and dispatching are all performed at the weighing station, enabling high performance, high-precision production.
- Compact design
- Optimal rotation control, offering high performance at 500 B/H, has been achieved using a servomotor. Further,the adoption of the gross-weighing method has reduced the height of the system and has also allowed a more compact design overall.
- Adoption of two types of deaeration units
- The system is equipped with a combination of vacuum and vibration deaerators to achieve optimal deaeration results, and the seal is completed with no bag breakage. (An optional preliminary deaeration unit is also available.)
- An efficient dust-collection system
- The adoption of a minor recycle unit has reduced the amount of material recovered as dust.
- Packaging control with the FA system
- The FA computer system using optical communications is used for packaging control, and so the system can carry out optimal control based on specific powder properties.
Specifications
| Designation | HAP-500 |
|---|---|
| Filling capacity | 10～30kg |
| Accuracy | ±1/1000 |
| Capacity | 450～500B/H |
| Material | Food, chemical, resin, cement, etc |
| Power source | AC200V 3phase 50/60Hz |
| Specification of bag | Open bag Inner-poly outer craft paper open bag Gusset bag Pinch bag (double pinch) Poly bag |
Functions of each filling/Weighing unit
System drawing
Detail
This system realizes a clean and safe packaging system corresponding to the HACCP.
Unlike the conventional method, this system makes simultaneous bag feeding, material filling and deaeration possible, thereby achieving efficient performance with 500bags/hour.
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Automatic Packaging System HAP-250
Features
Realize low cost by four section types of HAP-500. The characteristic is similar to HAP-500.
Specifications
| Designation | HAP-250 |
|---|---|
| Filling capacity | 25kg |
| Accuracy | ±1/1000 |
| Capacity | 150～250B/H |
| Material | Food, chemical, resin, cement, etc |
| Power source | AC200V 3phase 50/60Hz |
| Specification of bag | Open bag Inner-poly outer craft paper open bag Gusset bag Pinch bag (double pinch) Poly bag |
Functions of each filling/Weighing unit
System drawing
Automatic Packaging System Compact Type HAP-150
Features
- Small Installation Area and Easy Installation
- The packer scale has a compact and unified structure, with the scale, sealing device, bag turner, and control panel already installed.
- Easy Operation
- The packer scale can be operated easily just at the press of some buttons.
- Easy Maintenance
- The simple structure eliminates failures and tedious maintenance.
- Maintains Stable High Accuracy
- The control unit is equipped with the following correction functions, enabling high accuracy to be maintained.
- Motion detection system
- Throw-in system to correct deficiencies
- Zero-tracking system
- Automatic resumption to zero
- Automatic correction for level difference
Specifications
| Designation | HAP-150 | |
|---|---|---|
| Filling capacity | 10～20kg | |
| Accuracy | ±1/200～±1/1000 | |
| Capacity | 100～200B/H | |
| Material to be weighed | Powder, granules, massive, materials | |
| Weighing method | Load cell type net weighing | |
| Feeder | Cut gate and screw feeder | |
| Hopper capacity | 150 |
|
| Power source | AC200V 50/60Hz 3phase 8kVA |
|
| Air source | 0.490MPa（5kgf/cm2） | |
| Air consumption | 200/min |
|
| Dust collection | Vacuum | 100～300mmAq |
| Air | 8～10m3/min | |
| Own weight | Approx. 1500kg | |
| Painting color | Munsell 5Y7/1 | |
| Option |
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We also manufacture packer scales for small bags of 1kg and 2kg
External view
Example of system configuration (with palette-loading robot)
System drawing for direct throw-in model
- Kamacho Scale Co., Ltd.
- Postal Code：761-0196
2246 Mure-cho, Takamatsu City, Kagawa, Japan
TEL 81-87-845-1111 FAX 81-87-845-7442・3150
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